At present, an automatic molding and filling machine that can be applied to oral liquids, syrups, and other product packaging, also called FFS (Form/Fill/Seal) equipment, has attracted the attention of the industry. Although the appearance of the finished product produced by this device is very similar to that of a low-dose product produced using a BFS device, the production process is completely different.

First of all, BFS's blowing, filling, and sealing are performed by one station, and FFS's production process is from pre-forming to unwinding to finished products, forming a blanking, heating, tail sealing, sealing, and sealing. Bit. Secondly, BFS is directly extruded with PP or PE pellets on one machine, while FFS is stamped and formed with PVC or PE coils (with a standard width of 345 cm) and then completed on a single unit. Filling, sealing, and marking, testing, and other production processes.

At present, domestic FFS equipment can produce products with a specification of 1 ml to 30 ml (a larger capacity of 50 ml to 100 ml can also be produced through the replacement of molds). Taking a 10ml product as an example, the production speed of FFS is generally up to 20-28 plates/minute (15 pieces per plate). The price of such equipment is about 400,000 yuan.

Here we will introduce in detail the basic situation of a DGS300 type FFS equipment produced by Liaoning Jinzhou Chunguang Pharmaceutical Machinery Factory:
The whole machine can be controlled by a programmable controller of PLC, and the frequency converter can be steplessly frequency-converted and fully enclosed. All the parts that come in contact with the chemical liquid are made of high-quality stainless steel materials and meet the GMP requirements. The filling system uses electronic peristaltic pump filling ( The first domestic use, and obtained national patent), this filling method makes the drug flow in the pipeline when it is completely out of contact with the outside air, the overall measurement is all carried out in the pipeline, single adjustment is convenient, all operation control is completed through the panel, This not only reduces the filling error, but also ensures the safety of medicines.

The main technical parameters:

Filling per board: 8-20 pieces/board (depending on filling measurement)
Production efficiency: ≥22 rush/minute Measurement range: 0.2～30ml
Filling accuracy: 0.3%
Molding depth: 12mm
Plate size: length (L) ≤ 315mm width (W) 78 ~ 108mm
Packaging material: PVC/PE (0.3 × 345mm) or other packaging materials, such as: PVC

Scope of application: potting unit doses of liquids and viscous fluids, semi-fluid medical products, foods, health products, cosmetics, and other industrial similar products.

Source: Jiagong Machine Grid